Dual XS10 Service Manual Page 1

Operating ManualBedienungsanleitungUniversal-Steuergerät Dual Channel Controller 97152

56 2 Description 4 5 Key: Channel A Key: Channel B – To select the channel for further adjustments. – In the setup menus, these keys are u

57 2 Description 8 Key: Preselection of stored dispense programs For manual selection of stored dispense applications. The display shows t

58 2 Description 12 Key: Setup and Manual mode Without preselected channel, for the following settings: – Language setting, – Channel set

59 2 Description 16 Pneumatic Connection Reservoir Regulated air pressure supply (0 - 7 bar, 0 – 100 PSI) to the reservoir, for air hose

60 2 Description 23 Connection XS 8 I/O Port Connection option for additional peripheral units. One input and one output for each channe

61 2 Description 28 Connection XS 12 External solenoid valve module Use to connect the 15 pin connection cord to the optional external s

62 2 Description 2.3 Start display - Overview 2.3.1 Display overview This display is an overview of the most important parameters of all a

63 2 Description 2.4 Controller access function This function is a safety feature to safeguard the system against unauthorized manipulation.

64 2 Description 2.6 Menu types Push the relevant keys to open a menu. While the red ring on the Selector / Confirm button is illuminated

65 2 Description 2.7.1 Integrated pneumatic solenoid valve module: 1 dispense channel All components are connected to the connectors of dispe

2

66 2 Description 2.7.3 External pneumatic/electric solenoid valve module: 2 dispense channels All components must be connected to the external

67 2 Description 2.8 Factory settings Factory settings for both dispense channels Advancing slide...

68 3 Technical Data 3.1 Electrics Power supply 100-240 VAC; 50/60 Hz Power consumption approx. 60 W Power fuse Glass tube miniature f

69 4 Installation 4.1 Environmental and operating conditions – Keep product feed lines as short as possible. The shorter the feed line, the sm

70 5 Operation 5.1 Lock/unlock controller This function is a safety feature to safeguard the system against unauthorized manipulation, refer

71 5 Operation 5.2.2 Dispense channel configuration The key for Channel A is quoted only as an example. Push the key of the channel for which

72 5 Operation 5.3 Menu "System setup" The first step is to preconfigure the controller. For this purpose, the controller must be

73 5 Operation 5.3.4 Stored dispense program changeover types: This is the option for selecting the type of changeover for the stored dispen

74 5 Operation 5.4 Menu "Dispense channel setup" This menu is activated by pressing the keys or and .

75 5 Operation 5.5 Menu "Setup mode" This menu is activated by pressing the keys or and . Cautio

49 Contents 1 Please observe the following ...52 1.1 Emphasized sections...

76 5 Operation 5.6 Menu "Dispense, pre-delay and post-delay times, DC motor speed" This menu is activated by pressing the keys

77 5 Operation 5.7 Menu "Online Flow Monitor" 5.7.1 Value setup This menu is activated by pressing the keys or

78 5 Operation 5.8 Setup of reservoir pressure, empty and refill signals 5.8.1 Reservoir pressure setup • Turn the regulator knob 2 to adju

79 5 Operation 5.10 Setup of dispense time This menu is activated by pressing the keys or and . • Turn the but

80 - 5 Operation Outgassing of products To avoid problems due to outgassing of products, use low dispense pressure and longer dispense timin

81 5 Operation 5.11 Programming of Online Flow Monitor The integrated flow monitoring function of controller 97152 is used for monitoring th

82 5 Operation 5.11.1 Actuate flow monitoring • Push the key for the channel for which the monitoring function is to be activated. Screens

83 5 Operation 5.11.2 Setup of parameters for monitoring • Push the key for the channel for which the monitoring function has been activated.

84 5 Operation Setup of measuring time factor • Press key 4 Channel A, or key 5 Channel B.Adjustable factor: 1-10. • For adjustments of value

85 5 Operation Monitoring status screen This overview shows the current status of connected flow monitors. • Without channel preselection, pr

50 Contents 5 Operation ...70 5.1 Lock/unlock control

86 0 6 Troubleshooting Malfunction Possible Cause Corrective Action Digital display does not light up. – No power supply. – Power switch 22 in

87 7 Annex 7.1 Spare parts and accessories Item no. Description Type no. Order no. – I/O Multiplex Box XS 8...

88 7 Annex 7.2.2 XS 2 Product reservoir 7.2.2.1 XS 2 product reservoir with digital level sensor (e.g. model 97125) 7.2.2.2 XS 2

89 7 Annex 7.2.3 XS 3 Flow monitor 7.2.4 XS 5 Serial interface RS232 To be connected via serial cable, pins 7 and 8 must not be assigne

90 7 Annex 7.2.5 XS 8 I/O Port 7.2.6 XS 10 PLC 7.2.6.1 XS 10 PLC internal power supply 123456789101112131415Controller1234567891

91 7 Annex 7.2.6.2 XS 10 PLC external power supply 7.2.7 XS 11 DC drive 12312345678945678910111213141510111213141512121212+0VDC+24

92 7 Annex 7.2.8 XS 12 External solenoid valve module 7.2.9 XS 16 Rotor unit 7.2.10 XS 17 / XS 18 Proximity switch advancing slide

93 7 Annex 7.3 EC Declaration of Conformity Declaration of Conformity The Manufacturer according to EC regulations Henkel AG & Co. KGaA Stan

Henkel AG & Co. KGaAStandort MünchenGutenbergstraße 3D-85748 Garching b. MünchenHenkel AG & Co. KGaA 2009C

51 Contents 7.2.2 XS 2 Product reservoir ...88

52 1 Please observe the following Before installing the system: For safe and successful operation of the unit, read these instructions complete

53 1 Please observe the following While under warranty, the unit may be repaired by an authorized Henkel service representative only. Dang

54 2 Description 2.1 Theory of operation The Loctite® Dual Channel Controller 97152 utilizes the latest microprocessor technology to create a

55 2 Description 2.2 Displays, operating elements and connections 1 Display Displays all information required for setup, status, etc., see